Umshini wokunyathelisa onesivinini esikhulu
I-punch enejubane elikhulu (umshini wejubane elikhulu) i-alloy yensimbi ekhethekile ehlanganisiwe enokuqina okuphezulu nokumelana nokushaqeka. Isilayida sakhiwe ngendlela yomhlahlandlela omude futhi ifakwe nedivayisi yokulinganisa yesilayida ukuqinisekisa ukusebenza okuqondile nokuzinzile. Zonke izingxenye zokulwa nokugqoka zifakwe uhlelo lokugcoba okuzenzakalelayo lwe-elekthronikhi. Uma kukhona ukuntuleka kukawoyela wokuthambisa, i-punch izoma ngokuzenzekelayo. Uhlelo lokulawula oluthuthukile nolulula luqinisekisa ukunemba kokusebenza nokumiswa kwesilayida. Ingafaniswa nanoma yiziphi izidingo zokukhiqiza ezizenzakalelayo ukuthuthukisa ukusebenza kahle kokukhiqiza nokunciphisa izindleko.

Ububanzi besicelo
Izibhakela ezinesivinini esikhulu (imishini yokunyathela esheshayo) zisetshenziswa kakhulu ekugxivizeni izingxenye ezincane zokunemba ezifana ne-precision electronics, ezokuxhumana, amakhompyutha, izinto zasendlini, izingxenye zezimoto, ama-motor stators nama-rotor.
Izici
I-Punch control punch isifinyezo se-digital control punch, okuyithuluzi lomshini elizenzekelayo elihlonyelwe uhlelo lokulawula uhlelo. Isistimu yokulawula ingaphatha ngokunengqondo izinhlelo ezinamakhodi wokulawula noma eminye imithetho yokufunda engokomfanekiso, izinqume, bese yenza i-punch move and process parts.
Ukusebenza nokuqapha komshini wokushaya we-CNC konke kuqediwe kule yunithi ye-CNC, okungubuchopho bomshini wokushaya we-CNC. Uma kuqhathaniswa nemishini ejwayelekile yokushaya, imishini yokushaya i-CNC inezici eziningi. Okokuqala, inokunemba kokucubungula okuphezulu nekhwalithi yokucubungula ezinzile; okwesibili, ingaqhuba ukuxhumana okuxhumanisa okuningi, futhi ingacubungula izingxenye ezimise ngokuxakile futhi inganqunywa futhi yakhiwe; futhi, Lapho izingxenye zemishini zishintshwa, imvamisa kudingeka kuphela ukuguqula uhlelo lokulawulwa kwamanani, olungonga isikhathi sokulungiselela ukukhiqiza; ngasikhathi sinye, isibhakela uqobo sinokunemba okuphezulu, ukuqina okuphezulu, futhi singakhetha inani lokucubungula elihle, futhi izinga lokukhiqiza liphezulu; futhi i-punch inezinga eliphakeme lokuzenzekelayo, elinganciphisa ukuqina kwabasebenzi; ekugcineni, umshini wokushaya unesidingo esibaluleke kakhulu sabahlinzeki kanye nesidingo esiphakeme samakhono abalungisa.
Umshini wokushaya we-CNC ungasetshenziselwa zonke izinhlobo zensimbi yensimbi yezingxenye zensimbi ezisebenza. Ingakwazi ukuqeda ngenkuthalo izinhlobo zezimbobo ezixakile nokucubungula okujulile kokudweba ngasikhathi sinye. . amajika, futhi kungacutshungulwa ngezinqubo ezikhethekile, ezinjengezivalo, ukuzelula okungajulile, ukuphikisa, izimbobo eziguquguqukayo, ukuqinisa izimbambo, nokucindezela Okuphrintiwe njll.). Ngemuva kwenhlanganisela elula yesikhunta, uma kuqhathaniswa nokugxivizwa kwendabuko, konga izindleko eziningi zesikhunta. Ingasebenzisa izindleko eziphansi nomjikelezo omfushane ukucubungula amaqoqo amancane nemikhiqizo ehlukahlukene. Inesikali esikhulu sokucubungula namandla wokucubungula, bese ijwayela izitolo ezinkulu ngesikhathi. Nezinguquko zomkhiqizo.
isimiso sokusebenza
Umgomo wokuklanywa kwesibhakela (cindezela) ukuguqula ukunyakaza okuyindilinga kube ukunyakaza okuqondile. Imoto enkulu idonsa amandla okushayela i-flywheel, futhi i-clutch ishayela igiya, i-crankshaft (noma igiya le-eccentric), induku yokuxhuma, njll., Ukufeza ukunyakaza okuqondile kwesilayida. Ukuhamba okusuka enqoleni eyinhloko kuya endukwini yokuxhuma ukunyakaza okuyindilinga. Phakathi kwenduku yokuxhuma nebhulokhi eslayishayo, kudingeka ukuthi kube nephuzu lokushintsha lokunyakaza okuyindilinga nokunyakaza okuqondile. Kunezindlela ezicishe zibe ezimbili ekwakhiweni kwayo, enye uhlobo lwebhola, enye uhlobo lwephini (uhlobo lwama-cylindrical), lapho kunyakaziswa khona isiyingi esiyindilinga Siguqulwa sibe ukunyakaza okuhambisanayo kwesilayida.
I-punch icindezela okokusebenza ukuze ikukhubaze kuplastikhi ukuthola ukwakheka nokunemba okudingekayo. Ngakho-ke, kufanele ifaniswe neqoqo lesikhunta (isikhunta esingenhla nesingezansi), okubhaliwe kubekwe phakathi, futhi umshini usebenzisa ingcindezi yokuyikhubaza, Amandla okusabela abangelwa amandla asetshenziswe kulokho okwenziwe ngesikhathi sokucubungula amunca umzimba womshini we-punch.
Ukwahlukanisa
1. Ngokwamandla esilayida, ingahlukaniswa yizinhlobo ezimbili: imishini kanye ne-hydraulic, ngakho-ke imishini yezibhakela ihlukaniswe ngamabutho ahlukene okushayela ngokusetshenziswa kwayo:
(1) isibhakela semishini
(2) isibhakela umfutholuketshezi
Ekucutshungulweni kwesitampu sensimbi okujwayelekile, iningi lazo lisebenzisa imishini yokubhoboza ngomshini. Ngokuya ngoketshezi olusetshenzisiwe, imishini ye-hydraulic ifaka phakathi imishini ye-hydraulic kanye ne-hydraulic press. Iningi lemishini yokucindezela i-hydraulic yimishini ye-hydraulic, kuyilapho imishini ye-hydraulic isetshenziselwa kakhulu imishini emikhulu noma imishini ekhethekile.
2. Kuhlukaniswa ngokuhamba kwesilayida:
Kukhona imishini yesenzo esisodwa, isenzo esiphindwe kabili, kanye nemicibisholo yezibhakela ezenziwa kathathu ngokusho kokuhamba kwesilayida. Okuwukuphela kwaso okusetshenziswa kakhulu ukucindezela kwesenzo esisodwa se-punch ngesilayidi esisodwa. Imishini ye-punch yesenzo esiphindwe kabili nesenzelwa kathathu isetshenziselwa ikakhulukazi ukwenziwa kokulungiswa kwemizimba yezimoto kanye nezingxenye zemishini emikhulu. , Inombolo yalo incane kakhulu.
3. Ngokuya ngokwezigaba zendlela ye-slider drive:
(1) Isibhakela se-Crankshaft
I-punch esebenzisa i-crankshaft mechanism ibizwa ngokuthi i-crankshaft punch, njengoba kukhonjisiwe ku-Figure 1 yi-crankshaft punch. Iningi lezibhakela zemishini lisebenzisa le ndlela. Isizathu sokusebenzisa indlela ye-crankshaft kakhulu ukuthi kulula ukuyikhiqiza, inganquma ngokunembile indawo yengqamu engezansi yesifo sohlangothi, futhi ijika lokuhamba kwesilayida ngokuvamile lilungele ukucutshungulwa okuhlukahlukene. Ngakho-ke, lolu hlobo lokunyathela lufanele ukushaya isibhakela, ukugoba, ukuzelula, ukushisa okushisayo, ukufaka okufudumele, ukubanda okubandayo futhi cishe zonke ezinye izinqubo zokushaya.
(2) Ayikho i-punch crankshaft
Ayikho i-crankshaft punch ebizwa nangokuthi i-eccentric gear punch. Umdwebo 2 yi-punch yegear eccentric. Ngokuqhathanisa imisebenzi ye-crankshaft punch kanye ne-eccentric gear punch, njengoba kukhonjisiwe kuThebula 2, i-eccentric gear punch ingcono kune-crankshaft ngokuya kobunzima be-shaft, i-lubrication, ukubukeka nokunakekelwa. Okubi ukuthi intengo iphezulu. Lapho ukushaywa kukude, i-eccentric gear punch iba usizo kakhulu, futhi lapho ukushaywa komshini wokushaya kufushane, i-crankshaft punch iba ngcono. Ngakho-ke, imishini emincane nokushaya ngesibhakela ngezibhakela ngejubane nakho kuyinsimu yokushaya isibhakela.
(3) Guqula isibhakela
Labo abasebenzisa indlela yokuguqula idrayivu yesilayidi babizwa ngokuthi ama-toggle punches, njengoba kukhonjisiwe kuMdwebo 3. Lolu hlobo lwesibhakela lunejika elihlukile lokunyakaza kwesilayida lapho ijubane lesilayida esiseduze nendawo esezansi efile lihamba kancane (uma kuqhathaniswa ne i-crankshaft punch), njengoba kukhonjisiwe kuMdwebo 4. Ngaphezu kwalokho, indawo esezansi efile yesifo sohlangothi nayo inqunywa ngokunembile. Ngakho-ke, lolu hlobo lwe-punch lulungele ukucindezelwa kokucindezelwa njengokufaka embossing nokuqedela, futhi ukufaka okubandayo kusetshenziswa kakhulu.
(4) Isibhakela seFriction
I-punch esebenzisa ukudluliswa kokungqubuzana kanye nemishini yesikulufa kwi-track drive ibizwa nge-punch friction. Lolu hlobo lwe-punch lufaneleke kakhulu ekwakheni nasekuchobozeni imisebenzi, futhi lungasetshenziselwa ukucubungula njengokugoba, ukwakha nokwelula. Inemisebenzi eguquguqukayo ngenxa yentengo yayo ephansi futhi yasetshenziswa kabanzi ngaphambi kwempi. Ngenxa yokwehluleka ukunquma isikhundla sendawo engezansi yesifo sohlangothi, ukungasebenzi kahle kokunemba, isivinini sokukhiqiza kancane, ukulayishwa ngokweqile lapho ukusebenza kokulawula kungalungile, nesidingo sobuchwepheshe obunamakhono obusetshenziswayo, kancane kancane siyasuswa.
(5) isibhakela esivunguza
Labo abasebenzisa isikulufa ku-slider drive mechanism babizwa ngama-screw punches (noma ama-screw punches).
(6) Isibhakela se-Rack
Labo abasebenzisa ama-rack and pinion izindlela ku-slider drive mechanism babizwa ngama-rack punches. Izibhakela ezivuthayo zinezici ezicishe zifane nezibhakela, futhi izici zazo zicishe zifane nalezo zezibhakela ezibacindezela. Bekade isetshenziselwa ukucindezela ama-bushings, imvuthu nezinye izinto, njengokukhama, ukucindezela uwoyela, ukugoqa, kanye nokukhishwa kwama-bullet casings (igumbi elishisayo ukucindezela ukucubungula), njll. ekhetheke kakhulu Ayisasetshenziswa ngaphandle kwesimo.
(7) Xhuma isibhakela
I-punch esebenzisa izindlela ezahlukahlukene zokuxhuma ku-slider drive mechanism ibizwa ngokuthi i-linkage punch. Inhloso yokusebenzisa indlela yokuxhumanisa ukugcina ijubane lokudweba lingaphakathi komkhawulo ngenkathi kufinyezwa umjikelezo wokucubungula ngesikhathi senqubo yokudweba, nokunciphisa ushintsho lwejubane lwenqubo yokudweba ukusheshisa isifo sohlangothi kanye nebanga ukusuka enkabeni ephezulu efile endaweni yokuqala yokucubungula. Ijubane lokushaywa unhlangothi kusuka esikhungweni esiphansi esifile kuya esikhungweni esiphezulu esifile kwenza kube nomjikelezo omfushane kunomshini wokushaya isibhakela ukuze uthuthukise umkhiqizo. Lolu hlobo lwe-punch lusetshenziselwe ukunwetshwa okujulile kweziqukathi ze-cylindrical kusukela ezikhathini zasendulo, futhi indawo yombhede incane. Muva nje, isetshenziselwe ukucubungulwa kwamapaneli omzimba wezimoto futhi indawo yombhede ibanzi.
(8) I-Cam isibhakela
I-punch esebenzisa i-cam mechanism kumshini we-slider drive ibizwa nge-cam punch. Isici salesi sibhakela ukwenza umumo ofanele we-cam ukuze ikhava yokuhamba yesilayidi oyifunayo itholakale kalula. Kodwa-ke, ngenxa yesimo semishini ye-cam, kunzima ukudlulisa amandla amakhulu, ngakho-ke amandla wokushaya amancane kakhulu.
Izindlela zokuqapha ukusetshenziswa okuphephile kwezibhakela ezinejubane
■Ngaphambi komsebenzi
(1) Hlola isimo sokuthambisa sengxenye ngayinye, bese wenza isifunda ngasinye sokuthambisa sithanjiswe ngokuphelele;
(2) Hlola ukuthi ukufakwa kwesikhunta kulungile yini futhi kunokwethenjelwa;
(3) Hlola ukuthi umfutho womoya ocindezelweyo ungaphakathi kwebanga elicacisiwe yini;
(4) Isondo kanye neblutch kumele lixhunywe ngaphambi kokuthi imoto ivulwe;
(5) Lapho i-motor isiqalile, hlola ukuthi ngabe ukujika kokujika kwe-flywheel kuyafana yini nophawu lokuzungezisa;
(6) Vumela abezindaba benze imivimbo eminingi bengasebenzi behlola izimo zokusebenza kwamabhuleki, imivimbo nezingxenye zokusebenza.
■Emsebenzini
(1) Iphampu kawoyela yokugcoba ngesandla kufanele isetshenziselwe ukumpompa uwoyela wokuthambisa endaweni yokuthambisa ngezikhathi ezithile;
(2) Uma ukusebenza komshini kungaziwa, akuvunyelwe ukulungisa amaphephandaba ngaphandle kokugunyazwa;
(3) Akuvunyelwe ngokuphelele ukushaya izingqimba ezimbili zamashidi ngasikhathi sinye;
(4) Uma umsebenzi utholakala ukuthi awujwayelekile, yeka umsebenzi ngokushesha bese ubheka isikhathi.
■Ngemuva komsebenzi
(1) Nqamula i-flywheel ne-clutch, ususe ugesi, bese udedela umoya osele;
(2) Sula umshini wokuhlanza bese ugcoba uwoyela olwa nokugqwala ebusweni bomsebenzi;
(3) Yenza irekhodi ngemuva kokuhlinzwa noma kokugcinwa ngakunye.
Izinqubo zokusebenza kwe-Punch (cindezela izinqubo zokusebenza)
1. Isisebenzi se-punch kumele ngabe sifunde, sakwazi ukwakheka nokusebenza kwesibhakela, sijwayele izinqubo zokusebenza futhi sithole nezimvume zokusebenza ngaphambi kokuba sisebenze ngokuzimela.
2. Sebenzisa kahle isivikelo nokuphepha kwesibhakela ngendlela efanele, futhi ungasihlukanisi ngokuthanda.
3. Hlola ukuthi ukudluliswa, ukuxhumeka, ukuthambisa kanye nezinye izingxenye zesibhakela nedivayisi yokuphepha kuvikelekile yini. Izikulufo zesikhunta kufanele ziqine futhi akumele zisuswe.
4. I-punch kufanele iphelelwe imizuzu engu-2-3 ngaphambi kokusebenza. Bheka ukuguquguquka kweswishi yonyawo namanye amadivayisi wokulawula, bese uyisebenzisa ngemuva kokuqinisekisa ukuthi kuyinto ejwayelekile. Akufanele isebenze ngokugula.
5. Isikhunta kufanele siqine futhi siqine, isikhunta esingenhla nesingezansi siqondaniswe ukuqinisekisa ukuthi isikhundla silungile, futhi isibhakela sihanjiswa ngesandla ukuhlola isibhakela (inqola engenalutho) ukuqinisekisa ukuthi isikhunta sisesimweni esihle.
6. Nakisisa ukuthambisa ngaphambi kokushayela, bese ususa zonke izinto ezintantayo ku-punch.
7. Lapho isibhakela sikhishwa noma siqhutshwa futhi sibhakwa, opharetha kufanele ame kahle, agcine ibanga elithile phakathi kwezandla nenhloko nesibhakela, futhi njalo anake ukunyakaza kwesibhakela, futhi ukuxoxa nabanye akuvunyelwe ngokuphelele.
8. Lapho sibhoboza isibhakela somsebenzi esifushane nesincane, kufanele kusetshenziswe amathuluzi akhethekile, futhi akuvunyelwe ukondla ngqo noma ukuthatha izingxenye ngesandla.
9. Lapho kushaywa isibhakela noma izitho zomzimba ezinde, kufanele kusethwe ama-racks ezokuphepha noma kuthathwe ezinye izindlela zokuphepha ukugwema ukumba nokulimala.
10. Uma ukushaya isibhakela okukodwa, izandla nezinyawo akuvunyelwe ukubekwa emabhulekini esandla nezinyawo, futhi kufanele kuphakanyiswe (kunyathelwe) ngasikhathi sinye ukuvikela izingozi.
11. Lapho abantu ababili noma ngaphezulu besebenza ndawonye, ​​umuntu obhekene nokunyakazisa (ukunyathela) isango kumele anake okwenziwa yilowo ophakelayo. Akuvunyelwe neze ukuthatha izingxenye bese uhambisa (isinyathelo) isango ngasikhathi sinye.
12. Misa ngesikhathi sokuphela komsebenzi, unqamule ukunikezwa kwamandla, usule ithuluzi lomshini, futhi uhlanze imvelo.
Ungayikhetha kanjani imishini esheshayo
Ukukhethwa kwesibhakela esinejubane kufanele kubheke izingqinamba ezilandelayo:
Ijubane lokushaya, isivinini sokucindezela）
Kunezinhlobo ezimbili zokuvinjelwa kweTaiwan nemishini yokunyathelisa emakethe, ebizwa ngesivinini esikhulu, esisodwa isivinini esiphakeme kunazo zonke izikhathi ezingama-400 / iminithi, kanti esinye izikhathi eziyi-1000 / iminithi. Uma umkhiqizo wakho wesikhunta udinga isivinini sezikhathi ezingama-300 / iminithi noma ngaphezulu, kufanele ukhethe i-punch of 1000 times / minute. Ngoba okokusebenza akukwazi ukusetshenziselwa umkhawulo, futhi izibhakela kungakapheli izikhathi ezingama-400 / iminithi ngokuvamile azinalo uhlelo oluyimpoqo lokuthambisa, kusetshenziswa kuphela ukuthambisa ibhotela engxenyeni ehlangene, futhi isakhiwo se-punch sihlobo lwesilayida, okunzima ukukuqinisekisa ukunemba futhi kugqoke kakhulu ngesikhathi sokusebenza isikhathi eside. Ngokushesha, ngokunemba okuphansi, ukulimala okulula kwesikhunta, isilinganiso esiphakeme sokugcinwa kwemishini nobumba, nokubambezeleka kwesikhathi, okuthinta ukulethwa.
Ukunemba kwesibhakela （Cindezela ukunemba）
Ukunemba komshini wokushaya ikakhulukazi:
1. Ukufana
2. Ukuma nkqo
3. Ukususwa ngokuphelele
Imishini yokushaya ngesibhakela ephezulu ayinakukhiqiza imikhiqizo emihle kuphela, kepha futhi ibe nomonakalo omncane ekubunjweni, okungagcini nje ngokugcina isikhathi sokugcinwa kwesikhunta kepha futhi kusindisa nezindleko zesondlo.
Uhlelo lokuthambisa
I-punch enejubane elikhulu ine-stroke (ijubane) eliphakeme kakhulu ngomzuzu, ngakho-ke inezidingo eziphakeme ohlelweni lokuthambisa. I-punch enejubane elikhulu kuphela ene-lubrication system ephoqelelwe nomsebenzi wokutholwa okungavamile onganciphisa ngempumelelo amathuba okwehluleka kwe-punch ngenxa yokuthambisa.