110 Ton C Uzimele Double Point Crank Precision Press
(Umshini Wokuphakelwa Kwemishini Ugcinwe Phambili Kwangaphambili)
1 Isisetshenziswa semodeli, igama nobungako:
Isisetshenziswa semodeli |
Igama |
Ubuningi |
Qaphela |
STC-110 |
C cindezela iphuzu elilodwa crank ngokunemba cindezela |
1 |
Umshini wokuphakelwa kwemishini ugcinwe ngaphambili komshini |
2 Izidingo zamandla nezemvelo
Voltage Amandla kagesi: 380V ± 10%, izigaba ezintathu-izintambo ezinhlanu
Pressure Ingcindezi yomoya: ingcindezi 0.6 ~ 0.8mpa
Temperature Ukushisa okusebenzayo: -10 ℃ ~ 50 ℃
Umswakama osebenzayo: ≤ 85%
3 Izinsiza kusebenza zokuqalisa
I-GB / T 10924-2009 《Ukunemba kohlangothi oluqondile lokunyathelisa ngomshini》
⑵ GB / T5226.1-2002 《Izidingo ezijwayelekile zobuchwepheshe zemishini yezimboni nemishini kagesi》
⑶ GB5226.1—2002 equipment Izinsimbi zokuphepha ezisebenza ngemishini - okuyingxenye I yezimo ezijwayelekile zobuchwepheshe》
⑷ JB / T1829-1997 conditions Izimo ezijwayelekile zobuchwepheshe bokushicilela umshini》
⑸ GB17120-1997, Ukuphepha nezimo zobuchwepheshe zokwakha imishini》
⑹ I-JB / T9964-1999 requirements Izidingo zobuchwepheshe bezinhlangothi eziqondile zemishini》
JB / T8609-1997 《Zokushisela izimo lobuchwepheshe ekwakheni cindezela》
3.1 Okokusebenza kuhambisana nezinga lokuhlolwa ngokunemba kwe-JIS level 1:
4 Main imingcele imishini
Inombolo |
Into |
Iyunithi |
I-STC-110 (V) |
1 |
Uhlobo lokuhambisa |
—— |
I-Crankshaft, |
2 |
Uhlobo lomzimba |
—— |
Insimbi yensimbi ebalulekile yokushisela |
3 |
Amandla okuzisholo |
UKn / Ton |
1100/110 |
4 |
Isakhiwo sesilayidi somhlahlandlela wesilayidi |
--- |
Amaphuzu amabili nezindlela eziyisithupha |
5 |
Ikhono lekhono |
mm |
5 |
6 |
Ukufaka amaphuzu |
iphuzu |
2 |
7 |
Ubude beSlider travel |
mm |
180 |
8 |
Ubukhulu bemodi modulus |
mm |
400 |
9 |
Ukulungiswa kwesilayida |
mm |
100 |
10 |
Uhambo oluqhubekayo ngomzuzu |
Izikhathi / Ubuncane |
35-65 |
11 |
Usayizi webhentshi elingenhla (kwesobunxele nangakwesokudla x ngaphambi nangemva) |
mm |
1400 x 500 |
12 |
Usayizi webhentshi lomsebenzi ophansi (kwesobunxele nangakwesokudla x ngaphambi nangemva) |
mm |
1800 x 650 |
13 |
I-Main motor power + frequency converter |
kW x P |
11 x 4 + Isiguquli semvamisa |
14 |
Ukucindezela komthombo womoya |
MPA |
0.6 |
15 |
Umbala womshini |
umbala |
Mhlophe |
16 |
Precision grade |
Ibanga |
Izinga 1 laseJapan JIS |
5. Izidingo zobuchwepheshe
5.1 Izici nezakhiwo ezisemqoka
(1) Ukucima imvamisa ephezulu kwesilayidi se-slide, ubulukhuni ngaphezu kwama-degree e-HRC45,
Izinzuzo:ukugqoka ukumelana kuthuthukiswe kakhulu. (akukho ukwelashwa okuqeda imvamisa ephezulu kwabanye abakhiqizi)
(2) Umhlahlandlela wesilayidi wesitimela osebenza ngokugaya ukucubungula, ubukhulu bendawo phakathi kukaRa0.4-Ra0.8 ,
Izinzuzo:gcina ukucacisa okuphezulu, ukugqoka kuncishiswe kakhulu. (akukho ukucishwa nokucolwa kokugaya okwenziwa abanye abakhiqizi)
(3) Indiza yesitimela se-Slide 0.01mm / M, ukucacisa okuphezulu.
Izinzuzo:ukunemba kuthuthukiswa kakhulu. (Abanye abakhiqizi ngenhla 0.03mm / M)
(4) Zonke izingxenye zethu zesekethe zegesi ziyiJapan SMC.
(5) Sisebenzisa i-American MAC brand jet valve kagesi, ukuzwela kwe-jet kuphezulu.
(6) Okwenziwe nge-crankshaft kungama-42CrMo (Izinto ezifanayo ne-AIDA).
Izinzuzo:30% unamandla kunensimbi engu-45, impilo yenkonzo ende. (imvamisa insimbi engama-45 evela kwabanye abenzi)
(7) Umkhono wethusi ngu-zqsn10-1 (tin-phosphorus bronze), ofana nomkhono wethusi we-AIDA.
Abanye abakhiqizi basebenzisa i-BC6 (i-colliers zethusi nayo ibizwa nangokuthi i-663 ithusi), eyi-50% enamandla kunethusi ejwayelekile (ingcindezi engaphezulu) futhi ihlala isikhathi eside futhi ihlala isikhathi eside. Ukunemba okude nempilo yesevisi ende.
(8) Sonke ukudonsa ngamapayipi kungu Φ 6, ukugeleza kukawoyela, akulula ujamu. (amanye amafektri ajwayele ukusebenzisa Φ 4).
(9) Itiye lenziwe ngophawu lwensimbi lwensimbi lwesiJapane olungu-TM-3 (into efanayo ne-AIDA)
Inzuzo: ithuba lokuthi ukuluma ufile linciphisa kakhulu (umenzi ojwayelekile uyinsimbi yensimbi).
Impact Umthelela kwezemvelo
Lo mkhiqizo awunawo umthelela omubi emvelweni futhi ngeke ukhiqize igesi eyingozi.
◆ Ukuphathwa nokufakwa
⑴ Ukuthuthwa nokugcinwa kwemishini:
① Imishini yamukela izinyathelo ezifanele zokulwa nokugqwala, zokulwa nokudlidliza nezokulwa nomthelela kunqubo yokupakisha, engaqinisekisa ukuthuthwa nokugcinwa kwe-5 ° c ~ 45 ° c.
② Uma okokusebenza kuthuthwa futhi kugcinwa, kufanele kunakwe kukho. Okokusebenza nokupakisha kwangaphandle akufanele kuvezwe ngqo emvuleni noma emanzini, futhi ukupakisha kwangaphandle akufanele kulimale.
⑵Ukuphakanyiswa kwemishini:
Lapho uphakamisa futhi ukhipha nge-crane, ezansi noma ohlangothini lomkhiqizo ngeke kubhekane nokushaqeka noma ukudlidliza okunamandla.
⑶ Ukufakwa:
Susa bese uhlanza ifilimu lepulasitiki elisongwe ngaphandle, susa ipulagi, bese ufaka isixhumi sepayipi le-PU1 nepayipi le-PU, ubude bepayipi le-PU cishe liyi-700mm.
5.2 Isakhiwo esiyinhloko
Parts izingxenye Mechanical
Uzimele ushiselwe ngezinto ezibonakalayo ze-Q235B. Ngemuva kokushisela, ukufuthelana kuyenziwa ukuqeda ukucindezeleka kwangaphakathi kwento. Indawo yesitimela esiqondisa i-Fuselage enamakhona amabili womgwaqo oyisiqondisi
Type Transmission uhlobo
Igiya lokudlulisa, i-crankshaft kanye nenduku yokuxhuma kuhlanganisiwe engxenyeni engenhla yomshini. Imoto enkulu ifakwe ebusweni bokulinganisa obungemuva kohlaka, ifreyimu, iklatshi, njll
Esimweni sohlangothi lwangemuva lohlaka, i-flywheel ihlolwe ibhalansi ngaphambi kokuhlangana.
Ingxenye yegiya isebenzisa indlela yokuhambisa izinyo eqondile, futhi okokusebenza kwayo kwenziwa ngensimbi enamandla kakhulu engu-42CrMo, futhi ukwelashwa okushisayo okuhambisanayo kuyenziwa.
Dry low inertia clutch / brake. Isistimu yokulawula i-clutch / brake ifakwe nedivayisi yokuthola engajwayelekile.
Yonke imiphongolo etholwayo yenziwa ngezinto ezingavumelani nokugqokwa ngethusi okwenziwe ngethusi.
⑶ isilayida
Isilayida senziwe ngezinto ze-HT250. Umhlahlandlela usebenzisa umhlahlandlela onxande onamacala amabili ayisithupha,
Ubuso obuphansi besilayidi se-slide kanye nendawo ephezulu yetafula ine-T-groove, esetshenziselwa ukufaka isikhunta. Ukuphakama kwesilayidi esishelelayo kulungiswa ngemoto kagesi ngaphezu kwamathani angama-80 (kufaka phakathi).
Sebenzisa uhlelo lokuvikelwa ngokweqile lwe-hydraulic othomathikhi.
SystemLubrication uhlelo
Umshini uthanjiswa ngebhotela elisebenza ngogesi futhi unama-alamu asezingeni eliphansi lamafutha, ngakho-ke kuphephile futhi kunokwethenjelwa. Isilinganisi: ipompo yokuphakelwa ibhotela ngesandla.
⑸ Ukulinganisa uhlelo lwedivayisi
Hlakulela uhlobo lwengcindezi yomoya wesilayidi se-block block, ingcindezi yomoya ingalawulwa ku-valve elawula ingcindezi yomoya.
Ingxenye kagesi
Imishini kagesi ilawulwa yi-PLC, ifakwe isikhombimsebenzisi esinamandla somshini womuntu, futhi ikhonjiswe ngesikrini sokuthinta semikhiqizo edumile.
Kubekwe kuphaneli yokusebenza enkulu, le misebenzi elandelayo ingafinyelelwa:
① Isikrini sokuthinta sikhombisa izinhlamvu zesiShayina (noma shintsha phakathi kwesiShayina nesiNgisi), okulula nokuqondakala kalula, futhi kukhombisa imingcele ehlukahlukene yedatha yomshini, enjengezinombolo zemivimbo, i-electronic CAM Angle, njll Nemininingwane ehambisanayo kungenziwa isethwe ngokusebenzisa touch screen;
② Khombisa ukuhamba kokusebenza komshini, ukuze opharetha akwazi ukusebenzisa umshini kalula,futhi inenkomba yesimo sokugeleza okuyinhloko ;
Display Isibonisi sokusebenza nokwehluleka, ukuze opharetha nabanakekeli basheshe baxazulule izinkinga zabezindaba, banciphise isikhathi sokuphumula;
Umsebenzi wokuqapha we-PLC wokufaka / wokukhipha umsebenzi wesikhathi sangempela;
Setha isikrini sokubalwa komkhiqizo, esingakhombisa ukubalwa komkhiqizo kwamanje ngesikhathi sangempela, bese usetha inani elihlosiwe lezingcezu zomsebenzi.
Press Umshini wokulawula kagesi usebenzisa ugesi wesigaba ezintathu, i-380V, i-50Hz.
Motor Imoto enkulu ifakwe ukulayishwa okushisayo kanye nesivinini se-zero isivikelo sokulwa nokubuyiselwa emuva.
⑧ Ukufezeka komsebenzi ngamunye wokulawulwa kwesibhakela kunochungechunge oluhambelana nokuphepha. Iphaneli ifakwe ukukhanya kwesikhombisi sephutha nenkinobho yokusetha kabusha ukuqedela umsebenzi wokusetha kabusha ngemuva kokuqinisekiswa kwephutha.
5.3 Imodi yokusebenza
Cindezela ukusetha i-inching, izindlela ezi-single, eziqhubekayo zokusebenza ezintathu. Imodi yokusebenza ikhethwa yiswishi futhi ilawulwa maphakathi yinkinobho.
Izinyathelo zokuphepha
Stop Inkinobho yokumisa okuphuthumayo: cindezela inkinobho "yokumisa okuphuthumayo" uma kwenzeka ukusebenza okungavamile komshini. Umshini unezinkinobho ezintathu zokuma okuphuthumayo.
Omunye kuphaneli yokulawula ukusebenza, eyodwa kukholamu, eyodwa etafuleni lokusebenza ngezandla ezimbili; Cindezela noma yiziphi izinkinobho zokuma okuphuthumayo bese umshini uzoma ngokushesha. Ukuma kwenkinobho yokumisa okuphuthumayo kukholamu kungamamitha ayi-1.2 ukusuka phansi, okuhlangabezana nezidingo ze-ergonomics;
Inkinobho yokusebenza kwezandla ezimbili: umkhawulo wesikhathi sokuvumelanisa owehlisela phansi ngu-0.2-0.5s;
Protection Ukuvikelwa kokugcwala ngokweqile: i-slide block ifakwe ngohlelo lokuvikelwa kokugcwala ngokweqile ukuze kuqinisekiswe ukuthi umshini ngeke ulimaze umshini futhi ufe ngenxa yokugcwala ngokweqile.
Ukugcwala ngokweqile ngemuva kwesilayida esihlala endaweni ephansi efile, kungasebenzisa kuphela i-inching, ukubuyisela emuva endaweni ephezulu efile yokulungiswa nokucindezelwa, ukusebenza.
6. Ukucushwa kwemishini
6.1 Ingxenye eyinhloko yokwakhiwa
Inombolo yomkhiqizo |
Ingxenye Igama |
imodeli |
Izinto zokwakha, izindlela zokwelashwa |
1 |
Uhlaka lomshini |
Ucezu oluyisisekelo |
Izinto zokwakha Q235B |
2 |
Ibhentshi lomsebenzi |
Ucezu oluyisisekelo |
Izinto zokwakha Q235B |
3 |
I-Crankshaft |
Ucezu oluyisisekelo |
Izinto zokwakha i-42CrMo, icishiwe futhi ithukuthele Hs42 ± 20 |
4 |
isonto |
Ucezu oluyisisekelo |
Izinto zokwakha i-HT-250 |
5 |
Isilayida |
Ucezu oluyisisekelo |
Izinto zokwakha i-HT-250 |
6 |
Isilinda |
Ucezu oluyisisekelo |
Izinto zokwakha 45 |
7 |
Igiya lesibungu |
Ucezu oluyisisekelo |
Izinto ZQSn10-1 Tin phosphor yethusi |
8 |
Isibungu |
Ucezu oluyisisekelo |
Izinto zokwakha i-40Cr, zicinyiwe futhi zivuthwe i-Hs40 ± 20 |
9 |
isixhumanisi |
Ucezu oluyisisekelo |
Izinto zokwelashwa QT-500 Blunting |
10 |
Ikhanda lebhola leSawtooth |
Ucezu oluyisisekelo |
Izinto zokwakha i-40Cr, zicinyiwe futhi zivuthwe i-Hs40 ± 20 |
11 |
Umhlahlandlela wesilayida |
Ucezu oluyisisekelo |
Izinto zokwakha i-HT-250, ama-high frequency quenching hrc45 degrees ngaphezulu |
12 |
Ithusi (umkhono wethusi) |
Ucezu oluyisisekelo |
Izinto ZQSn10-1 Tin phosphor yethusi |
Izakhi eziyinhloko ze-6.2 / umkhiqizo
Nunber |
Ingxenye Igama |
Umkhiqizi / umkhiqizo |
1 |
Imoto enkulu |
Siemens |
2 |
Isilayidi sokulungisa imoto |
ISANMEN |
3 |
PLC |
I-Japan Omron |
4 |
Isixhumi se-AC |
UFrance Schneider |
5 |
Ukudluliswa okuphakathi |
I-Japan Omron |
6 |
Dry bamba ukubopha |
I-OMPI yase-Italy |
7 |
I-valve ye-solenoid ephindwe kabili |
I-USA ROSS |
8 |
Edluliselwe Thermal, isixhumi asizayo |
UFrance Schneider |
9 |
inkinobho yokulawula |
UFrance Schneider |
10 |
Ukuhlunga umoya |
I-Japan SMC |
11 |
Mnumzane kawoyela |
I-Japan SMC |
12 |
Ingcindezi yokunciphisa i-valve |
I-Japan SMC |
13 |
Futha umfutholuketshezi okweqile |
EJapan, Showa |
14 |
Inkinobho yezandla ezimbili |
EJapan Fuji |
15 |
Iphampu kawoyela kagesi |
I-Japan IHI |
16 |
Ukuthwala okuyinhloko |
I-USA Timken / TWB |
17 |
Unyawo lokudlidliza |
Hengrun |
18 |
umshini womoya |
UFrance Schneider |
19 |
Imvamisa isiguquli |
ZHENGXIAN |
20 |
isikrini sokuthinta |
I-Kunlun Tongtai |
21 |
Izimpawu |
I-Taiwan SOG |
22 |
Hlela kabusha ikhawunta |
I-Japan Omron |
23 |
Ukushintshwa kwesigaba esiningi |
I-Siemens, iJalimane |
24 |
Idivayisi yokushaya umoya |
I-USA MAC |
25 |
Isibani sikhanya ngokukhanyayo |
IPuju LED |
26 |
Isixhumi esibonakalayo sokutholwa okungalungile sigodliwe |
Ukwenza izintambo nge-PLC |
27 |
Idivayisi yokuvikela isithombe |
ULAWULO |
Izesekeli ze-6.3, uhlu lwamathuluzi akhethekile
Inombolo |
igama lento |
Uhlobo lwezimpahla |
Ubuningi |
Ongakukhetha / okujwayelekile |
1 |
Amathuluzi wokulungisa kanye nebhokisi lamathuluzi |
izesekeli |
1 isethi |
okujwayelekile |
6.4 Uhlu lwemishini ekhethekile (yezinketho)
Inombolo |
igama |
Umkhiqizo |
Ongakukhetha / okujwayelekile |
1 |
2-isiteshi tonnage |
EJapan Rikenji |
Ongakukhetha |
2 |
Idivayisi yokuthola engalungile |
EJapan Rikenji |
Ongakukhetha |
3 |
Idivayisi yokuthola iphoyinti efile ezansi |
EJapan Rikenji |
Ongakukhetha |
4 |
Rapid isikhunta ekushintsheni idivayisi |
I-Taiwan Fuwei |
Ongakukhetha |
5 |
Umshini we-feeder |
I-Taiwan TUOCHENG |
Ongakukhetha |
6 |
I-die pad (isiguqo somoya) |
uzenzele |
Ongakukhetha |
7 |
Iqembu lokuphakela |
uzenzele |
Ongakukhetha |