I-ST-series Incazelo Yomshini Osebenza Ngobuchwepheshe

I-110 Ton C Uzimele wePhoyinti elilodwa le-Crank Precision Press

(Umshini Wokuphakelwa Kwemishini Ugcinwe Phambili Kwangaphambili)

1 Isisetshenziswa semodeli, igama nobungako:

Isisetshenziswa semodeli

Igama

Ubuningi

Qaphela

ST-110

C cindezela iphuzu elilodwa crank ngokunemba cindezela

1

Umshini wokuphakelwa kwemishini ugcinwe ngaphambili komshini

2 Izidingo zamandla nezemvelo

   Voltage Amandla kagesi: 380V ± 10%, izigaba ezintathu-izintambo ezinhlanu

   Pressure Ingcindezi yomoya: ingcindezi 0.6 ~ 0.8mpa

   Temperature Ukushisa okusebenzayo: -10 ℃ ~ 50 ℃

   Umswakama osebenzayo: ≤ 85%

3 Izinsiza kusebenza zokuqalisa

   I-GB / T 10924-2009   Ukunemba kohlangothi oluqondile lokunyathelisa ngomshini》

   ⑵ GB / T5226.1-2002   Izidingo ezijwayelekile zobuchwepheshe zemishini yezimboni nemishini kagesi

   ⑶ GB5226.1—2002 equipment Izinsimbi zokuphepha ezisebenza ngemishini - okuyingxenye I yezimo ezijwayelekile zobuchwepheshe

   ⑷ JB / T1829-1997 conditions Izimo ezijwayelekile zobuchwepheshe bokushicilela umshini

   ⑸ GB17120-1997, Ukuphepha nezimo zobuchwepheshe zokwakha imishini

   ⑹ I-JB / T9964-1999 requirements Izidingo zobuchwepheshe bezinhlangothi eziqondile zemishini

   JB / T8609-1997     Zokushisela izimo lobuchwepheshe ekwakheni cindezela

3.1 Okokusebenza kuhambisana nezinga lokuhlolwa ngokunemba kwe-JIS level 1:

Ukunemba izinto

IJapan JIS 1 ikilasi

Flatness - Inani Elivumelekile ezansi kwebhentshi elingezansi(Mm)

00 

 01

Ukufana - inani elivumelekile phakathi kwendawo engaphansi yesilayidi nebhentshi lomsebenzi ophansi(Mm)

 02

03 

Ukuma kwesilayida kuye phezulu naphansi nendawo ephansi yebhentshi - inani elivumelekile(Mm)

 04

05 

Ukuma - inani elivumelekile lomgodi we-die shank endaweni engaphansi yesilayidi(Mm)

 06

07 

Ukususwa okuphelele - inani elivumelekile lomshini osebenzayo ophezulu nophansi(Mm)

 08

 09

4 Main imingcele imishini

Inombolo

Into

Iyunithi

I-ST-110 (V)

1

Uhlobo lokuhambisa

——

I-Crankshaft,

2

Uhlobo lomzimba

——

Insimbi yensimbi ebalulekile yokushisela

3

Amandla okuzisholo

UKn / Ton

1100/110

4

Isakhiwo sesilayidi somhlahlandlela wesilayidi

---

Amaphuzu amabili nezindlela eziyisithupha

5

Ikhono lekhono

mm

6

6

Ukufaka amaphuzu

iphuzu

1

7

Ubude beSlider travel

mm

180

8

Ubukhulu bemodi modulus

mm

360

9

Ukulungiswa kwesilayida

mm

80

10

Uhambo oluqhubekayo ngomzuzu

Izikhathi / Ubuncane

30-60

11

Usayizi webhentshi elingenhla (kwesobunxele nangakwesokudla x ngaphambi nangemva)

mm

910 x 470

12

Usayizi webhentshi lomsebenzi ophansi (kwesobunxele nangakwesokudla x ngaphambi nangemva)

mm

1150 x 600

13

I-Main motor power + frequency converter

kW x P

11 x 4 + Isiguquli semvamisa

14

Ukucindezela komthombo womoya

MPA

0.6

15

Umbala womshini

umbala

Mhlophe

16

Precision grade

Ibanga

Izinga 1 laseJapan JIS

5. Izidingo zobuchwepheshe

5.1 Izici nezakhiwo ezisemqoka

(1) ukwelashwa okuqeda imvamisa kwesitimela somhlahlandlela wesilayidi, ubulukhuni ngaphezu kwe-hrc45,

Izinzuzo:ngcono kakhulu ukugqoka ukumelana. (abanye abakhiqizi abanayo imishanguzo yokuqeda imvamisa ephezulu)

(2) Ubulukhuni bendawo yesitjheleli nesitimela esiqondisa umhlahlandlela bufinyelela ku-ra0.4-ra0.8,

Izinzuzo:ukucacisa okuphezulu nokugqoka okuphansi. (akukho ukwelashwa okucimayo nokugaya okuvela kwabanye abenzi)

(3) The flatness wesilayidi somhlahlandlela wesitimela ngu-0.01mm / m, futhi ukunemba kuphezulu.

Izinzuzo:ukunemba kuthuthukiswa kakhulu. (Abanye abakhiqizi ngenhla 0.03mm / m)

(4) Zonke izingxenye zethu zesifunda somoya yi-SMC Japan. (abanye abakhiqizi ngokuvamile basebenzisa imikhiqizo yasekhaya).

(5) Sisebenzisa uhlobo lwe-American MAC lomoya wokufafaza i-solenoid valve, enokuzwela okuphezulu kokuphendula komoya.

(6) I-crankshaft eyenziwe nge-42crda ihamba phambili e-China

Izinzuzo:amandla angama-30% aphezulu kunalawo angama-45 ensimbi, futhi impilo yensizakalo yinde. (abanye abakhiqizi ngokuvamile basebenzisa insimbi engu-45)

(7) Umkhono wethusi wenziwe nge-zqsn10-1 (Tin Phosphorus Bronze) (efana nomkhono wethusi we-Aida). Abanye abakhiqizi bamukela i-bc6 (amandla amakhulu ethusi, owaziwa nangokuthi i-663 yethusi), anamandla angama-50% aphezulu (ingcindezi engaphezulu) kunethusi ejwayelekile, futhi amelana nokugqokwa futhi aqinile, Ukunemba okude nempilo yesevisi ende.

(8) Konke ukubhobhoza kwethu kungu Φ 6, futhi isifunda samafutha bushelelezi futhi akulula ukuvimba. (abanye abakhiqizi bavamise ukusebenzisa Φ 4)

(9) Isihlalo sebhola sisebenzisa ingxubevange yethusi yaseJapan i-TM-3 (into efanayo ne-Aida)         

Izinzuzo: amathuba okuluma ancishiswe kakhulu (abakhiqizi abajwayelekile bayinsimbi yensimbi).

 Impact Umthelela kwezemvelo

          Lo mkhiqizo awunawo umthelela omubi emvelweni futhi ngeke ukhiqize igesi eyingozi.

 ◆ Ukuphathwa nokufakwa

  ⑴ Ukuthuthwa nokugcinwa kwemishini:

      ① Imishini yamukela izinyathelo ezifanele zokulwa nokugqwala, zokulwa nokudlidliza nezokulwa nomthelela kunqubo yokupakisha, engaqinisekisa ukuthuthwa nokugcinwa kwe-5 ° c ~ 45 ° c.

      ② Uma okokusebenza kuthuthwa futhi kugcinwa, kufanele kunakwe kukho. Okokusebenza nokupakisha kwangaphandle akufanele kuvezwe ngqo emvuleni noma emanzini, futhi ukupakisha kwangaphandle akufanele kulimale.

  ⑵ Ukuphakanyiswa kwemishini:

         Lapho uphakamisa futhi ukhipha nge-crane, ezansi noma ohlangothini lomkhiqizo ngeke kubhekane nokushaqeka noma ukudlidliza okunamandla.

  ⑶ Ukufakwa:

         Susa bese uhlanza ifilimu lepulasitiki elisongwe ngaphandle, susa ipulagi, bese ufaka isixhumi sepayipi le-PU1 nepayipi le-PU, ubude bepayipi le-PU cishe liyi-700mm.

5.2 Isakhiwo esiyinhloko

  Parts izingxenye Mechanical

       Uzimele ushiselwe ngezinto ezibonakalayo ze-Q235B. Ngemuva kokushisela, ukufuthelana kuyenziwa ukuqeda ukucindezeleka kwangaphakathi kwento. Indawo yesitimela esiqondisa i-Fuselage enamakhona amabili womgwaqo oyisiqondisi  

  Type Transmission uhlobo

      Igiya lokudlulisa, i-crankshaft kanye nenduku yokuxhuma kuhlanganisiwe engxenyeni engenhla yomshini. Imoto enkulu ifakwe ebusweni bokulinganisa obungemuva kohlaka, ifreyimu, iklatshi, njll

      Esimweni sohlangothi lwangemuva lohlaka, i-flywheel ihlolwe ibhalansi ngaphambi kokuhlangana.

      Ingxenye yegiya isebenzisa indlela yokuhambisa izinyo eqondile, futhi okokusebenza kwayo kwenziwa ngensimbi enamandla kakhulu engu-42CrMo, futhi ukwelashwa okushisayo okuhambisanayo kuyenziwa.

      Dry low inertia clutch / brake. Isistimu yokulawula i-clutch / brake ifakwe nedivayisi yokuthola engajwayelekile.

      Yonke imiphongolo etholwayo yenziwa ngezinto ezingavumelani nokugqokwa ngethusi okwenziwe ngethusi.

  ⑶ isilayida

      Isilayida senziwe ngezinto ze-HT250. Umhlahlandlela usebenzisa umhlahlandlela onxande onamacala amabili ayisithupha,

      Ubuso obuphansi besilayidi se-slide kanye nendawo ephezulu yetafula ine-T-groove, esetshenziselwa ukufaka isikhunta. Ukuphakama kwesilayidi esishelelayo kulungiswa ngemoto kagesi ngaphezu kwamathani angama-80 (kufaka phakathi).

      Sebenzisa uhlelo lokuvikelwa ngokweqile lwe-hydraulic othomathikhi.

  SystemLubrication uhlelo

      Umshini uthanjiswa ngebhotela elisebenza ngogesi futhi unama-alamu asezingeni eliphansi lamafutha, ngakho-ke kuphephile futhi kunokwethenjelwa. Isilinganisi: ipompo yokuphakelwa ibhotela ngesandla.

  ⑸ Ukulinganisa uhlelo lwedivayisi

      Hlakulela uhlobo lwengcindezi yomoya wesilayidi se-block block, ingcindezi yomoya ingalawulwa ku-valve elawula ingcindezi yomoya.

  Ingxenye kagesi

      Imishini kagesi ilawulwa yi-PLC, ifakwe isikhombimsebenzisi esinamandla somshini womuntu, futhi ikhonjiswe ngesikrini sokuthinta semikhiqizo edumile.

      Kubekwe kuphaneli yokusebenza enkulu, le misebenzi elandelayo ingafinyelelwa:

            ①Isikrini sokuthinta sikhombisa izinhlamvu zesiShayina (noma shintsha phakathi kwesiShayina nesiNgisi), okulula nokuqondakala kalula, futhi kubonisa amapharamitha wedatha ahlukahlukene emaphephandabeni, njengenombolo yemivimbo, i-electronic CAM Angle, njll. setha ngokusebenzisa isikrini sokuthinta;

            ② Khombisa ukuhamba kokusebenza komshini, ukuze opharetha akwazi ukusebenzisa umshini kalulafuthi inenkomba yesimo sokugeleza okuyinhloko ;

            ③ Ukusebenza nolwazi lokwehluleka ukubonisa, ukuze opharetha nabanakekeli basheshe ukuxazulula izinkinga zabezindaba, banciphise isikhathi sokuphumula;

            Umsebenzi wokuqapha we-PLC wokufaka / wokukhipha umsebenzi wesikhathi sangempela;

            Setha isikrini sokubalwa komkhiqizo, esingakhombisa ukubalwa komkhiqizo kwamanje ngesikhathi sangempela, bese usetha inani elihlosiwe lezingcezu zomsebenzi.

            Press Umshini wokulawula kagesi usebenzisa ugesi wesigaba ezintathu, i-380V, i-50Hz.

            Motor Imoto enkulu ifakwe ukulayishwa okushisayo kanye nesivinini se-zero isivikelo sokulwa nokubuyiselwa emuva.

            ⑧ Ukufezeka komsebenzi ngamunye wokulawulwa kwesibhakela kunochungechunge oluhambelana nokuphepha. Iphaneli ifakwe ukukhanya kwesikhombisi sephutha nenkinobho yokusetha kabusha ukuqedela umsebenzi wokusetha kabusha ngemuva kokuqinisekiswa kwephutha.

5.3 Imodi yokusebenza

  Cindezela ukusetha i-inching, izindlela ezi-single, eziqhubekayo zokusebenza ezintathu. Imodi yokusebenza ikhethwa yiswishi futhi ilawulwa maphakathi yinkinobho.

Izinyathelo zokuphepha

  Stop Inkinobho yokumisa okuphuthumayo: cindezela inkinobho "yokumisa okuphuthumayo" uma kwenzeka ukusebenza okungavamile komshini. Umshini unezinkinobho ezintathu zokuma okuphuthumayo.

Omunye kuphaneli yokulawula ukusebenza, eyodwa kukholamu, eyodwa etafuleni lokusebenza ngezandla ezimbili; Cindezela noma yiziphi izinkinobho zokuma okuphuthumayo bese umshini uzoma ngokushesha. Ukuma kwenkinobho yokumisa okuphuthumayo kukholamu kungamamitha ayi-1.2 ukusuka phansi, okuhlangabezana nezidingo ze-ergonomics

  Inkinobho yokusebenza kwezandla ezimbili: umkhawulo wesikhathi sokuvumelanisa owehlisela phansi ngu-0.2-0.5s;

  Protection Ukuvikelwa kokugcwala ngokweqile: i-slide block ifakwe ngohlelo lokuvikelwa kokugcwala ngokweqile ukuze kuqinisekiswe ukuthi umshini ngeke ulimaze umshini futhi ufe ngenxa yokugcwala ngokweqile.

Ukugcwala ngokweqile ngemuva kwesilayida esihlala endaweni ephansi efile, kungasebenzisa kuphela i-inching, ukubuyisela emuva endaweni ephezulu efile yokulungiswa nokucindezelwa, ukusebenza.

6. Ukucushwa kwemishini

6.1 Ingxenye eyinhloko yokwakhiwa

Inombolo yomkhiqizo

Ingxenye Igama

imodeli

Izinto zokwakha, izindlela zokwelashwa

1

Uhlaka lomshini

Ucezu oluyisisekelo

Izinto zokwakha Q235B

2

Ibhentshi lomsebenzi

Ucezu oluyisisekelo

Izinto zokwakha Q235B

3

I-Crankshaft

Ucezu oluyisisekelo

Izinto zokwakha i-42CrMo, icishiwe futhi ithukuthele Hs42 ± 20

4

isonto

Ucezu oluyisisekelo

Izinto zokwakha i-HT-250

5

Isilayida

Ucezu oluyisisekelo

Izinto zokwakha i-HT-250

6

Isilinda

Ucezu oluyisisekelo

Izinto zokwakha 45

7

Igiya lesibungu

Ucezu oluyisisekelo

Izinto ZQSn10-1 Tin phosphor yethusi

8

Isibungu

Ucezu oluyisisekelo

Izinto zokwakha i-40Cr, zicinyiwe futhi zivuthwe i-Hs40 ± 20

9

isixhumanisi

Ucezu oluyisisekelo

Izinto zokwelashwa QT-500 Blunting

10

Ikhanda lebhola leSawtooth

Ucezu oluyisisekelo

Izinto zokwakha i-40Cr, zicinyiwe futhi zivuthwe i-Hs40 ± 20

11

Umhlahlandlela wesilayida

Ucezu oluyisisekelo

Izinto zokwakha i-HT-250, ama-high frequency quenching hrc45 degrees ngaphezulu

12

Ithusi (umkhono wethusi)

Ucezu oluyisisekelo

Izinto ZQSn10-1 Tin phosphor yethusi

Izakhi eziyinhloko ze-6.2 / umkhiqizo

Nunber

Ingxenye Igama

Umkhiqizi / umkhiqizo

1

Imoto enkulu

Siemens

2

Isilayidi sokulungisa imoto

ISANMEN

3

PLC

I-Japan Omron

4

Isixhumi se-AC

UFrance Schneider

5

Ukudluliswa okuphakathi

I-Japan Omron

6

Dry bamba ukubopha

 I-OMPI yase-Italy

7

I-valve ye-solenoid ephindwe kabili

I-USA ROSS

8

Edluliselwe Thermal, isixhumi asizayo

UFrance Schneider

9

inkinobho yokulawula

UFrance Schneider

10

Ukuhlunga umoya

I-Japan SMC

11

Mnumzane kawoyela

I-Japan SMC

12

Ingcindezi yokunciphisa i-valve

I-Japan SMC

13

Futha umfutholuketshezi okweqile

EJapan, Showa

14

Inkinobho yezandla ezimbili

EJapan Fuji

15

Iphampu kawoyela kagesi

I-Japan IHI

16

Ukuthwala okuyinhloko

I-USA Timken / TWB

17

Unyawo lokudlidliza

Hengrun

18

umshini womoya

UFrance Schneider

19

Imvamisa isiguquli

ZHENGXIAN

20

isikrini sokuthinta

I-Kunlun Tongtai

21

Izimpawu

I-Taiwan SOG

22

Hlela kabusha ikhawunta

I-Japan Omron

23

Ukushintshwa kwesigaba esiningi

I-Siemens, iJalimane

24

Idivayisi yokushaya umoya

I-USA MAC

25

Isibani sikhanya ngokukhanyayo

IPuju LED

26

Isixhumi esibonakalayo sokutholwa okungalungile sigodliwe

Ukwenza izintambo nge-PLC

27

Idivayisi yokuvikela isithombe

ULAWULO

Izesekeli ze-6.3, uhlu lwamathuluzi akhethekile

Inombolo

igama lento

Uhlobo lwezimpahla

Ubuningi

Ongakukhetha / okujwayelekile

1

Amathuluzi wokulungisa kanye nebhokisi lamathuluzi

izesekeli

1 isethi

   okujwayelekile

6.4 Uhlu lwemishini ekhethekile (yezinketho)

Inombolo

igama

Umkhiqizo

Ongakukhetha / okujwayelekile

1

2-isiteshi tonnage

EJapan Rikenji

Ongakukhetha

2

Idivayisi yokuthola engalungile

EJapan Rikenji

Ongakukhetha

3

Idivayisi yokuthola iphoyinti efile ezansi

EJapan Rikenji

Ongakukhetha

4

Rapid isikhunta ekushintsheni idivayisi

I-Taiwan Fuwei

Ongakukhetha

5

Umshini we-feeder

I-Taiwan TUOCHENG

Ongakukhetha

6

I-die pad (isiguqo somoya)

uzenzele

Ongakukhetha

7

Iqembu lokuphakela

uzenzele

Ongakukhetha