I-80Ton & 110 Ton C Uzimele wePhoyinti elilodwa le-Servo Precision Punch Press
1 Isisetshenziswa semodeli, igama nobungako:
|
Isisetshenziswa semodeli |
Igama |
Ubuningi |
Qaphela |
| ST-110 |
C cindezela iphuzu elilodwa crank ngokunemba cindezela |
1 |
Umshini wokuphakelwa kwemishini ugcinwe ngaphambili komshini |
2 Izidingo zamandla nezemvelo
Voltage Amandla kagesi: 380V ± 10%, izigaba ezintathu-izintambo ezinhlanu
Pressure Ingcindezi yomoya: ingcindezi 0.6 ~ 0.8mpa
Temperature Ukushisa okusebenzayo: -10 ℃ ~ 50 ℃
Umswakama osebenzayo: ≤ 85%
3 Izinsiza kusebenza zokuqalisa
I-GB / T 10924-2009 《Ukunemba kohlangothi oluqondile lokunyathelisa ngomshini》
⑵ GB / T5226.1-2002 《Izidingo ezijwayelekile zobuchwepheshe zemishini yezimboni nemishini kagesi》
⑶ GB5226.1—2002 equipment Izinsimbi zokuphepha ezisebenza ngemishini - okuyingxenye I yezimo ezijwayelekile zobuchwepheshe》
⑷ JB / T1829-1997 conditions Izimo ezijwayelekile zobuchwepheshe bokushicilela umshini》
⑸ GB17120-1997, Ukuphepha nezimo zobuchwepheshe zokwakha imishini》
⑹ I-JB / T9964-1999 requirements Izidingo zobuchwepheshe bezinhlangothi eziqondile zemishini》
JB / T8609-1997 《Zokushisela izimo lobuchwepheshe ekwakheni cindezela》
3.1 Okokusebenza kuhambisana nezinga lokuhlolwa ngokunemba kwe-JIS level 1:
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Ukunemba izinto |
IJapan JIS 1 ikilasi |
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Flatness - Inani Elivumelekile ezansi kwebhentshi elingezansi（Mm） |
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 |
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Ukufana - inani elivumelekile phakathi kwendawo engaphansi yesilayidi nebhentshi lomsebenzi ophansi（Mm） |
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Ukuma kwesilayida kuye phezulu naphansi nendawo ephansi yebhentshi - inani elivumelekile（Mm） |
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Ukuma - inani elivumelekile lomgodi we-die shank endaweni engaphansi yesilayidi（Mm） |
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Ukususwa okuphelele - inani elivumelekile lomshini osebenzayo ophezulu nophansi（Mm） |
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 |
4 Main imingcele imishini
| Igama |
Iyunithi |
I-STA-80 |
STA-110 |
|
| Amandla okuzisholo |
Ithoni |
80 |
110 |
|
| Ikhono lekhono |
mm |
3.5 |
4 |
|
|
Ubude beSlider travel |
Imodeli Yokuhluthula |
mm |
50/90/120 |
60/100/130 |
|
Uhambo olugcwele |
150 |
180 |
||
|
Akukho mshophi wokulayishwa ngomzuzu wesilayidi |
Imodi ye-swing ehambisanayo |
SPM |
120/90/80 |
100/80/70 |
|
Ihambisana nokushaywa unhlangothi okugcwele |
～ 70 |
～ 60 |
||
| Ubukhulu bemodi modulus |
mm |
340 |
360 |
|
| Ukulungiswa kwesilayida |
mm |
80 |
80 |
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| Usayizi webhentshi elingenhla (kwesobunxele nangakwesokudla x ngaphambi nangemva) |
mm |
770ｘ420-70 |
910-470-80 |
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| Usayizi webhentshi lomsebenzi ophansi (kwesobunxele nangakwesokudla x ngaphambi nangemva) |
mm |
1000ｘ550-90 |
1150-600ｘ110 |
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| Umphimbo ojulile |
mm |
280 |
305 |
|
| IServo motor torque |
Nm |
3700 |
4500 |
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| Ukucindezela komthombo womoya |
kg / cm² |
6 |
6 |
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| Precision grade |
izinga |
Izinga 1 laseJapan JIS |
Izinga 1 laseJapan JIS |
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5. Izidingo zobuchwepheshe
5.2.1 izici eziyinhloko zesakhiwo I
(1) Eyakhelwe kumamodi wokucubungula ayi-9, umkhiqizo ngamunye ungakhetha ijika lokucubungula elifanele kakhulu lezingxenye zokucubungula, Ukuze kuzuzwe ukusebenza kahle okuphezulu nokunemba okuphezulu.
(2) Uma kuqhathaniswa ne-punch yendabuko, isakhiwo silula, ukusebenza kahle kokudluliswa kwemishini kuphezulu, futhi izindleko zesondlo ziphansi
(3) Ngokuya ngezimpawu zomkhiqizo / okokusebenza, isivinini sokwakha isibhakela singancishiswa ngenkathi kucutshungulwa izinto ezibonakalayo, ukuze kuzuzwe isivinini esihle sokwenza umkhiqizo / impahla. Ukuze unciphise ukudlidlizela, unciphise umsindo wokushaya isitampu, uthuthukise ukunemba kwemikhiqizo futhi welule impilo yensiza.
(4) Ngokuya ngemikhiqizo ehlukene nokuphakama okuhlukile, ukushaywa kwesibhakela kungasethwa ngokuzithandela, okunciphisa kakhulu isikhathi sokunyathela futhi kuthuthukise ukusebenza kahle.
Yakhelwe kumamodi wokucubungula ayi-9
5.2.2 izici ezisemqoka zesakhiwo 2
(1) ukwelashwa okuqeda imvamisa kwesitimela somhlahlandlela wesilayidi, ubulukhuni ngaphezu kwe-hrc45,
Izinzuzo:ngcono kakhulu ukugqoka ukumelana. (abanye abakhiqizi abanayo imishanguzo yokuqeda imvamisa ephezulu)
(2) Ubulukhuni bendawo yesitjheleli nesitimela esiqondisa umhlahlandlela bufinyelela ku-ra0.4-ra0.8,
Izinzuzo:ukucacisa okuphezulu nokugqoka okuphansi. (akukho ukwelashwa okucimayo nokugaya okuvela kwabanye abenzi)
(3) The flatness wesilayidi somhlahlandlela wesitimela ngu-0.01mm / m, futhi ukunemba kuphezulu.
Izinzuzo:ukunemba kuthuthukiswa kakhulu. (Abanye abakhiqizi ngenhla 0.03mm / m)
(4) Zonke izingxenye zethu zesifunda somoya yi-SMC Japan. (abanye abakhiqizi ngokuvamile basebenzisa imikhiqizo yasekhaya).
(5) Sisebenzisa uhlobo lwe-American MAC lomoya wokufafaza i-solenoid valve, enokuzwela okuphezulu kokuphendula komoya.
(6) I-crankshaft eyenziwe nge-42crda ihamba phambili e-China
Izinzuzo:amandla angama-30% aphezulu kunalawo angama-45 ensimbi, futhi impilo yensizakalo yinde. (abanye abakhiqizi ngokuvamile basebenzisa insimbi engu-45)
(7) Umkhono wethusi wenziwe nge-zqsn10-1 (Tin Phosphorus Bronze) (efana nomkhono wethusi we-Aida). Abanye abakhiqizi bamukela i-bc6 (amandla amakhulu ethusi, owaziwa nangokuthi i-663 yethusi), anamandla angama-50% aphezulu (ingcindezi engaphezulu) kunethusi ejwayelekile, futhi amelana nokugqokwa futhi aqinile, Ukunemba okude nempilo yesevisi ende.
(8) Konke ukubhobhoza kwethu kungu Φ 6, futhi isifunda samafutha bushelelezi futhi akulula ukuvimba. (abanye abakhiqizi bavamise ukusebenzisa Φ 4)
(9) Isihlalo sebhola sisebenzisa ingxubevange yethusi yaseJapan i-TM-3 (into efanayo ne-Aida)
Izinzuzo: amathuba okuluma ancishiswe kakhulu (abakhiqizi abajwayelekile bayinsimbi yensimbi).
Impact Umthelela kwezemvelo
Lo mkhiqizo awunawo umthelela omubi emvelweni futhi ngeke ukhiqize igesi eyingozi.
◆ Ukuphathwa nokufakwa
⑴ Ukuthuthwa nokugcinwa kwemishini:
① Imishini yamukela izinyathelo ezifanele zokulwa nokugqwala, zokulwa nokudlidliza nezokulwa nomthelela kunqubo yokupakisha, engaqinisekisa ukuthuthwa nokugcinwa kwe-5 ° c ~ 45 ° c.
② Uma okokusebenza kuthuthwa futhi kugcinwa, kufanele kunakwe kukho. Okokusebenza nokupakisha kwangaphandle akufanele kuvezwe ngqo emvuleni noma emanzini, futhi ukupakisha kwangaphandle akufanele kulimale.
⑵ Ukuphakanyiswa kwemishini:
Lapho uphakamisa futhi ukhipha nge-crane, ezansi noma ohlangothini lomkhiqizo ngeke kubhekane nokushaqeka noma ukudlidliza okunamandla.
⑶ Ukufakwa:
Susa bese uhlanza ifilimu lepulasitiki elisongwe ngaphandle, susa ipulagi, bese ufaka isixhumi sepayipi le-PU1 nepayipi le-PU, ubude bepayipi le-PU cishe liyi-700mm.
5.2 Isakhiwo esiyinhloko
Parts izingxenye Mechanical
Uzimele ushiselwe ngezinto ezibonakalayo ze-Q235B. Ngemuva kokushisela, ukufuthelana kuyenziwa ukuqeda ukucindezeleka kwangaphakathi kwento. Indawo yesitimela esiqondisa i-Fuselage enamakhona amabili womgwaqo oyisiqondisi
Type Transmission uhlobo
Igiya lokudlulisa, i-crankshaft kanye nenduku yokuxhuma kuhlanganisiwe engxenyeni engenhla yomshini. Imoto enkulu ifakwe ebusweni bokulinganisa obungemuva kohlaka, ifreyimu, iklatshi, njll
Esimweni sohlangothi lwangemuva lohlaka, i-flywheel ihlolwe ibhalansi ngaphambi kokuhlangana.
Ingxenye yegiya isebenzisa indlela yokuhambisa izinyo eqondile, futhi okokusebenza kwayo kwenziwa ngensimbi enamandla kakhulu engu-42CrMo, futhi ukwelashwa okushisayo okuhambisanayo kuyenziwa.
Dry low inertia clutch / brake. Isistimu yokulawula i-clutch / brake ifakwe nedivayisi yokuthola engajwayelekile.
Yonke imiphongolo etholwayo yenziwa ngezinto ezingavumelani nokugqokwa ngethusi okwenziwe ngethusi.
⑶ isilayida
Isilayida senziwe ngezinto ze-HT250. Umhlahlandlela usebenzisa umhlahlandlela onxande onamacala amabili ayisithupha,
Ubuso obuphansi besilayidi se-slide kanye nendawo ephezulu yetafula ine-T-groove, esetshenziselwa ukufaka isikhunta. Ukuphakama kwesilayidi esishelelayo kulungiswa ngemoto kagesi ngaphezu kwamathani angama-80 (kufaka phakathi).
Sebenzisa uhlelo lokuvikelwa ngokweqile lwe-hydraulic othomathikhi.
SystemLubrication uhlelo
Umshini uthanjiswa ngebhotela elisebenza ngogesi futhi unama-alamu asezingeni eliphansi lamafutha, ngakho-ke kuphephile futhi kunokwethenjelwa. Isilinganisi: ipompo yokuphakelwa ibhotela ngesandla.
⑸ Ukulinganisa uhlelo lwedivayisi
Hlakulela uhlobo lwengcindezi yomoya wesilayidi se-block block, ingcindezi yomoya ingalawulwa ku-valve elawula ingcindezi yomoya.
Ingxenye kagesi
Imishini kagesi ilawulwa yi-PLC, ifakwe isikhombimsebenzisi esinamandla somshini womuntu, futhi ikhonjiswe ngesikrini sokuthinta semikhiqizo edumile.
Kubekwe kuphaneli yokusebenza enkulu, le misebenzi elandelayo ingafinyelelwa:
①Isikrini sokuthinta sikhombisa izinhlamvu zesiShayina (noma shintsha phakathi kwesiShayina nesiNgisi), okulula nokuqondakala kalula, futhi kubonisa amapharamitha wedatha ahlukahlukene emaphephandabeni, njengenombolo yemivimbo, i-electronic CAM Angle, njll. setha ngokusebenzisa isikrini sokuthinta;
② Khombisa ukuhamba kokusebenza komshini, ukuze opharetha akwazi ukusebenzisa umshini kalula，futhi inenkomba yesimo sokugeleza okuyinhloko ；
③ Ukusebenza nolwazi lokwehluleka ukubonisa, ukuze opharetha nabanakekeli basheshe ukuxazulula izinkinga zabezindaba, banciphise isikhathi sokuphumula;
Umsebenzi wokuqapha we-PLC wokufaka / wokukhipha umsebenzi wesikhathi sangempela;
Setha isikrini sokubalwa komkhiqizo, esingakhombisa ukubalwa komkhiqizo kwamanje ngesikhathi sangempela, bese usetha inani elihlosiwe lezingcezu zomsebenzi.
Press Umshini wokulawula kagesi usebenzisa ugesi wesigaba ezintathu, i-380V, i-50Hz.
Motor Imoto enkulu ifakwe ukulayishwa okushisayo kanye nesivinini se-zero isivikelo sokulwa nokubuyiselwa emuva.
⑧ Ukufezeka komsebenzi ngamunye wokulawulwa kwesibhakela kunochungechunge oluhambelana nokuphepha. Iphaneli ifakwe ukukhanya kwesikhombisi sephutha nenkinobho yokusetha kabusha ukuqedela umsebenzi wokusetha kabusha ngemuva kokuqinisekiswa kwephutha.
5.3 Imodi yokusebenza
Cindezela ukusetha i-inching, izindlela ezi-single, eziqhubekayo zokusebenza ezintathu. Imodi yokusebenza ikhethwa yiswishi futhi ilawulwa maphakathi yinkinobho.
Izinyathelo zokuphepha
Stop Inkinobho yokumisa okuphuthumayo: cindezela inkinobho "yokumisa okuphuthumayo" uma kwenzeka ukusebenza okungavamile komshini. Umshini unezinkinobho ezintathu zokuma okuphuthumayo.
Omunye kuphaneli yokulawula ukusebenza, eyodwa kukholamu, eyodwa etafuleni lokusebenza ngezandla ezimbili; Cindezela noma yiziphi izinkinobho zokuma okuphuthumayo bese umshini uzoma ngokushesha. Ukuma kwenkinobho yokumisa okuphuthumayo kukholamu kungamamitha ayi-1.2 ukusuka phansi, okuhlangabezana nezidingo ze-ergonomics；
Inkinobho yokusebenza kwezandla ezimbili: umkhawulo wesikhathi sokuvumelanisa owehlisela phansi ngu-0.2-0.5s;
Protection Ukuvikelwa kokugcwala ngokweqile: i-slide block ifakwe ngohlelo lokuvikelwa kokugcwala ngokweqile ukuze kuqinisekiswe ukuthi umshini ngeke ulimaze umshini futhi ufe ngenxa yokugcwala ngokweqile.
Ukugcwala ngokweqile ngemuva kwesilayida esihlala endaweni ephansi efile, kungasebenzisa kuphela i-inching, ukubuyisela emuva endaweni ephezulu efile yokulungiswa nokucindezelwa, ukusebenza.
6. Ukucushwa kwemishini
6.1 Ingxenye eyinhloko yokwakhiwa
|
Inombolo yomkhiqizo |
Ingxenye Igama |
imodeli |
Izinto zokwakha, izindlela zokwelashwa |
|
1 |
Uhlaka lomshini |
Ucezu oluyisisekelo |
Izinto zokwakha Q235B |
|
2 |
Ibhentshi lomsebenzi |
Ucezu oluyisisekelo |
Izinto zokwakha Q235B |
|
3 |
I-Crankshaft |
Ucezu oluyisisekelo |
Izinto zokwakha i-42CrMo, icishiwe futhi ithukuthele Hs42 ± 20 |
|
4 |
isonto |
Ucezu oluyisisekelo |
Izinto zokwakha i-HT-250 |
|
5 |
Isilayida |
Ucezu oluyisisekelo |
Izinto zokwakha i-HT-250 |
|
6 |
Isilinda |
Ucezu oluyisisekelo |
Izinto zokwakha 45 |
|
7 |
Igiya lesibungu |
Ucezu oluyisisekelo |
Izinto ZQSn10-1 Tin phosphor yethusi |
|
8 |
Isibungu |
Ucezu oluyisisekelo |
Izinto zokwakha i-40Cr, zicinyiwe futhi zivuthwe i-Hs40 ± 20 |
|
9 |
isixhumanisi |
Ucezu oluyisisekelo |
Izinto zokwelashwa QT-500 Blunting |
|
10 |
Ikhanda lebhola leSawtooth |
Ucezu oluyisisekelo |
Izinto zokwakha i-40Cr, zicinyiwe futhi zivuthwe i-Hs40 ± 20 |
|
11 |
Umhlahlandlela wesilayida |
Ucezu oluyisisekelo |
Izinto zokwakha i-HT-250, ama-high frequency quenching hrc45 degrees ngaphezulu |
|
12 |
Ithusi (umkhono wethusi) |
Ucezu oluyisisekelo |
Izinto ZQSn10-1 Tin phosphor yethusi |
Izakhi eziyinhloko ze-6.2 / umkhiqizo
|
Nunber |
Ingxenye Igama |
Umkhiqizi / umkhiqizo |
|
1 |
Main servo motor |
UDengqi |
|
2 |
Isilayidi sokulungisa imoto |
ISANMEN |
|
3 |
PLC |
I-Japan Omron |
|
4 |
Isixhumi se-AC |
UFrance Schneider |
|
5 |
Ukudluliswa okuphakathi |
I-Japan Omron |
|
6 |
Dry bamba ukubopha |
I-OMPI yase-Italy |
|
7 |
I-valve ye-solenoid ephindwe kabili |
I-USA ROSS |
|
8 |
Edluliselwe Thermal, isixhumi asizayo |
UFrance Schneider |
|
9 |
inkinobho yokulawula |
UFrance Schneider |
|
10 |
Ukuhlunga umoya |
I-Japan SMC |
|
11 |
Mnumzane kawoyela |
I-Japan SMC |
|
12 |
Ingcindezi yokunciphisa i-valve |
I-Japan SMC |
|
13 |
Futha umfutholuketshezi okweqile |
EJapan, Showa |
|
14 |
Inkinobho yezandla ezimbili |
EJapan Fuji |
|
15 |
Iphampu kawoyela kagesi |
I-Japan IHI |
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16 |
Ukuthwala okuyinhloko |
I-USA Timken / TWB |
|
17 |
Unyawo lokudlidliza |
Hengrun |
|
18 |
umshini womoya |
UFrance Schneider |
|
19 |
Imvamisa isiguquli |
ZHENGXIAN |
|
20 |
isikrini sokuthinta |
I-Kunlun Tongtai |
|
21 |
Izimpawu |
I-Taiwan SOG |
|
22 |
Hlela kabusha ikhawunta |
I-Japan Omron |
|
23 |
Ukushintshwa kwesigaba esiningi |
I-Siemens, iJalimane |
|
24 |
Idivayisi yokushaya umoya |
I-USA MAC |
|
25 |
Isibani sikhanya ngokukhanyayo |
IPuju LED |
|
26 |
Isixhumi esibonakalayo sokutholwa okungalungile sigodliwe |
Ukwenza izintambo nge-PLC |
|
27 |
Idivayisi yokuvikela isithombe |
ULAWULO |
Izesekeli ze-6.3, uhlu lwamathuluzi akhethekile
|
Igama lento |
Uhlobo lwezimpahla |
Ubuningi |
Ongakukhetha / okujwayelekile |
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Amathuluzi wokulungisa kanye nebhokisi lamathuluzi |
izesekeli |
1 isethi |
okujwayelekile |
6.4 Uhlu lwemishini ekhethekile (yezinketho)
|
Inombolo |
igama |
Umkhiqizo |
Ongakukhetha / okujwayelekile |
|
1 |
2-isiteshi tonnage |
EJapan Rikenji |
Ongakukhetha |
|
2 |
Idivayisi yokuthola engalungile |
EJapan Rikenji |
Ongakukhetha |
|
3 |
Idivayisi yokuthola iphoyinti efile ezansi |
EJapan Rikenji |
Ongakukhetha |
|
4 |
Rapid isikhunta ekushintsheni idivayisi |
I-Taiwan Fuwei |
Ongakukhetha |
|
5 |
Umshini we-feeder |
I-Taiwan TUOCHENG |
Ongakukhetha |
|
6 |
I-die pad (isiguqo somoya) |
uzenzele |
Ongakukhetha |
|
7 |
Iqembu lokuphakela |
uzenzele |
Ongakukhetha |