I-110 Ton C Uzimele wePhoyinti elilodwa le-Crank Precision Press
(Umshini Wokuphakelwa Kwemishini Ugcinwe Phambili Kwangaphambili)
1 Isisetshenziswa semodeli, igama nobungako:
|
Isisetshenziswa semodeli |
Igama |
Ubuningi |
Qaphela |
| ST-110 |
C cindezela iphuzu elilodwa crank ngokunemba cindezela |
1 |
Umshini wokuphakelwa kwemishini ugcinwe ngaphambili komshini |
2 Izidingo zamandla nezemvelo
Voltage Amandla kagesi: 380V ± 10%, izigaba ezintathu-izintambo ezinhlanu
Pressure Ingcindezi yomoya: ingcindezi 0.6 ~ 0.8mpa
Temperature Ukushisa okusebenzayo: -10 ℃ ~ 50 ℃
Umswakama osebenzayo: ≤ 85%
3 Izinsiza kusebenza zokuqalisa
I-GB / T 10924-2009 《Ukunemba kohlangothi oluqondile lokunyathelisa ngomshini》
⑵ GB / T5226.1-2002 《Izidingo ezijwayelekile zobuchwepheshe zemishini yezimboni nemishini kagesi》
⑶ GB5226.1—2002 equipment Izinsimbi zokuphepha ezisebenza ngemishini - okuyingxenye I yezimo ezijwayelekile zobuchwepheshe》
⑷ JB / T1829-1997 conditions Izimo ezijwayelekile zobuchwepheshe bokushicilela umshini》
⑸ GB17120-1997, Ukuphepha nezimo zobuchwepheshe zokwakha imishini》
⑹ I-JB / T9964-1999 requirements Izidingo zobuchwepheshe bezinhlangothi eziqondile zemishini》
JB / T8609-1997 《Zokushisela izimo lobuchwepheshe ekwakheni cindezela》
3.1 Okokusebenza kuhambisana nezinga lokuhlolwa ngokunemba kwe-JIS level 1:
|
Ukunemba izinto |
IJapan JIS 1 ikilasi |
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Flatness - Inani Elivumelekile ezansi kwebhentshi elingezansi（Mm） |
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 |
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Ukufana - inani elivumelekile phakathi kwendawo engaphansi yesilayidi nebhentshi lomsebenzi ophansi（Mm） |
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Ukuma kwesilayida kuye phezulu naphansi nendawo ephansi yebhentshi - inani elivumelekile（Mm） |
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Ukuma - inani elivumelekile lomgodi we-die shank endaweni engaphansi yesilayidi（Mm） |
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Ukususwa okuphelele - inani elivumelekile lomshini osebenzayo ophezulu nophansi（Mm） |
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 |
4 Main imingcele imishini
|
Inombolo |
Into |
Iyunithi |
I-ST-110 (V) |
|
1 |
Uhlobo lokuhambisa |
—— |
I-Crankshaft, |
|
2 |
Uhlobo lomzimba |
—— |
Insimbi yensimbi ebalulekile yokushisela |
|
3 |
Amandla okuzisholo |
UKn / Ton |
1100/110 |
|
4 |
Isakhiwo sesilayidi somhlahlandlela wesilayidi |
--- |
Amaphuzu amabili nezindlela eziyisithupha |
|
5 |
Ikhono lekhono |
mm |
6 |
|
6 |
Ukufaka amaphuzu |
iphuzu |
1 |
|
7 |
Ubude beSlider travel |
mm |
180 |
|
8 |
Ubukhulu bemodi modulus |
mm |
360 |
|
9 |
Ukulungiswa kwesilayida |
mm |
80 |
|
10 |
Uhambo oluqhubekayo ngomzuzu |
Izikhathi / Ubuncane |
30-60 |
|
11 |
Usayizi webhentshi elingenhla (kwesobunxele nangakwesokudla x ngaphambi nangemva) |
mm |
910 x 470 |
|
12 |
Usayizi webhentshi lomsebenzi ophansi (kwesobunxele nangakwesokudla x ngaphambi nangemva) |
mm |
1150 x 600 |
|
13 |
I-Main motor power + frequency converter |
kW x P |
11 x 4 + Isiguquli semvamisa |
|
14 |
Ukucindezela komthombo womoya |
MPA |
0.6 |
|
15 |
Umbala womshini |
umbala |
Mhlophe |
|
16 |
Precision grade |
Ibanga |
Izinga 1 laseJapan JIS |
5. Izidingo zobuchwepheshe
5.1 Izici nezakhiwo ezisemqoka
(1) ukwelashwa okuqeda imvamisa kwesitimela somhlahlandlela wesilayidi, ubulukhuni ngaphezu kwe-hrc45,
Izinzuzo:ngcono kakhulu ukugqoka ukumelana. (abanye abakhiqizi abanayo imishanguzo yokuqeda imvamisa ephezulu)
(2) Ubulukhuni bendawo yesitjheleli nesitimela esiqondisa umhlahlandlela bufinyelela ku-ra0.4-ra0.8,
Izinzuzo:ukucacisa okuphezulu nokugqoka okuphansi. (akukho ukwelashwa okucimayo nokugaya okuvela kwabanye abenzi)
(3) The flatness wesilayidi somhlahlandlela wesitimela ngu-0.01mm / m, futhi ukunemba kuphezulu.
Izinzuzo:ukunemba kuthuthukiswa kakhulu. (Abanye abakhiqizi ngenhla 0.03mm / m)
(4) Zonke izingxenye zethu zesifunda somoya yi-SMC Japan. (abanye abakhiqizi ngokuvamile basebenzisa imikhiqizo yasekhaya).
(5) Sisebenzisa uhlobo lwe-American MAC lomoya wokufafaza i-solenoid valve, enokuzwela okuphezulu kokuphendula komoya.
(6) I-crankshaft eyenziwe nge-42crda ihamba phambili e-China
Izinzuzo:amandla angama-30% aphezulu kunalawo angama-45 ensimbi, futhi impilo yensizakalo yinde. (abanye abakhiqizi ngokuvamile basebenzisa insimbi engu-45)
(7) Umkhono wethusi wenziwe nge-zqsn10-1 (Tin Phosphorus Bronze) (efana nomkhono wethusi we-Aida). Abanye abakhiqizi bamukela i-bc6 (amandla amakhulu ethusi, owaziwa nangokuthi i-663 yethusi), anamandla angama-50% aphezulu (ingcindezi engaphezulu) kunethusi ejwayelekile, futhi amelana nokugqokwa futhi aqinile, Ukunemba okude nempilo yesevisi ende.
(8) Konke ukubhobhoza kwethu kungu Φ 6, futhi isifunda samafutha bushelelezi futhi akulula ukuvimba. (abanye abakhiqizi bavamise ukusebenzisa Φ 4)
(9) Isihlalo sebhola sisebenzisa ingxubevange yethusi yaseJapan i-TM-3 (into efanayo ne-Aida)
Izinzuzo: amathuba okuluma ancishiswe kakhulu (abakhiqizi abajwayelekile bayinsimbi yensimbi).
Impact Umthelela kwezemvelo
Lo mkhiqizo awunawo umthelela omubi emvelweni futhi ngeke ukhiqize igesi eyingozi.
◆ Ukuphathwa nokufakwa
⑴ Ukuthuthwa nokugcinwa kwemishini:
① Imishini yamukela izinyathelo ezifanele zokulwa nokugqwala, zokulwa nokudlidliza nezokulwa nomthelela kunqubo yokupakisha, engaqinisekisa ukuthuthwa nokugcinwa kwe-5 ° c ~ 45 ° c.
② Uma okokusebenza kuthuthwa futhi kugcinwa, kufanele kunakwe kukho. Okokusebenza nokupakisha kwangaphandle akufanele kuvezwe ngqo emvuleni noma emanzini, futhi ukupakisha kwangaphandle akufanele kulimale.
⑵ Ukuphakanyiswa kwemishini:
Lapho uphakamisa futhi ukhipha nge-crane, ezansi noma ohlangothini lomkhiqizo ngeke kubhekane nokushaqeka noma ukudlidliza okunamandla.
⑶ Ukufakwa:
Susa bese uhlanza ifilimu lepulasitiki elisongwe ngaphandle, susa ipulagi, bese ufaka isixhumi sepayipi le-PU1 nepayipi le-PU, ubude bepayipi le-PU cishe liyi-700mm.
5.2 Isakhiwo esiyinhloko
Parts izingxenye Mechanical
Uzimele ushiselwe ngezinto ezibonakalayo ze-Q235B. Ngemuva kokushisela, ukufuthelana kuyenziwa ukuqeda ukucindezeleka kwangaphakathi kwento. Indawo yesitimela esiqondisa i-Fuselage enamakhona amabili womgwaqo oyisiqondisi
Type Transmission uhlobo
Igiya lokudlulisa, i-crankshaft kanye nenduku yokuxhuma kuhlanganisiwe engxenyeni engenhla yomshini. Imoto enkulu ifakwe ebusweni bokulinganisa obungemuva kohlaka, ifreyimu, iklatshi, njll
Esimweni sohlangothi lwangemuva lohlaka, i-flywheel ihlolwe ibhalansi ngaphambi kokuhlangana.
Ingxenye yegiya isebenzisa indlela yokuhambisa izinyo eqondile, futhi okokusebenza kwayo kwenziwa ngensimbi enamandla kakhulu engu-42CrMo, futhi ukwelashwa okushisayo okuhambisanayo kuyenziwa.
Dry low inertia clutch / brake. Isistimu yokulawula i-clutch / brake ifakwe nedivayisi yokuthola engajwayelekile.
Yonke imiphongolo etholwayo yenziwa ngezinto ezingavumelani nokugqokwa ngethusi okwenziwe ngethusi.
⑶ isilayida
Isilayida senziwe ngezinto ze-HT250. Umhlahlandlela usebenzisa umhlahlandlela onxande onamacala amabili ayisithupha,
Ubuso obuphansi besilayidi se-slide kanye nendawo ephezulu yetafula ine-T-groove, esetshenziselwa ukufaka isikhunta. Ukuphakama kwesilayidi esishelelayo kulungiswa ngemoto kagesi ngaphezu kwamathani angama-80 (kufaka phakathi).
Sebenzisa uhlelo lokuvikelwa ngokweqile lwe-hydraulic othomathikhi.
SystemLubrication uhlelo
Umshini uthanjiswa ngebhotela elisebenza ngogesi futhi unama-alamu asezingeni eliphansi lamafutha, ngakho-ke kuphephile futhi kunokwethenjelwa. Isilinganisi: ipompo yokuphakelwa ibhotela ngesandla.
⑸ Ukulinganisa uhlelo lwedivayisi
Hlakulela uhlobo lwengcindezi yomoya wesilayidi se-block block, ingcindezi yomoya ingalawulwa ku-valve elawula ingcindezi yomoya.
Ingxenye kagesi
Imishini kagesi ilawulwa yi-PLC, ifakwe isikhombimsebenzisi esinamandla somshini womuntu, futhi ikhonjiswe ngesikrini sokuthinta semikhiqizo edumile.
Kubekwe kuphaneli yokusebenza enkulu, le misebenzi elandelayo ingafinyelelwa:
①Isikrini sokuthinta sikhombisa izinhlamvu zesiShayina (noma shintsha phakathi kwesiShayina nesiNgisi), okulula nokuqondakala kalula, futhi kubonisa amapharamitha wedatha ahlukahlukene emaphephandabeni, njengenombolo yemivimbo, i-electronic CAM Angle, njll. setha ngokusebenzisa isikrini sokuthinta;
② Khombisa ukuhamba kokusebenza komshini, ukuze opharetha akwazi ukusebenzisa umshini kalula，futhi inenkomba yesimo sokugeleza okuyinhloko ；
③ Ukusebenza nolwazi lokwehluleka ukubonisa, ukuze opharetha nabanakekeli basheshe ukuxazulula izinkinga zabezindaba, banciphise isikhathi sokuphumula;
Umsebenzi wokuqapha we-PLC wokufaka / wokukhipha umsebenzi wesikhathi sangempela;
Setha isikrini sokubalwa komkhiqizo, esingakhombisa ukubalwa komkhiqizo kwamanje ngesikhathi sangempela, bese usetha inani elihlosiwe lezingcezu zomsebenzi.
Press Umshini wokulawula kagesi usebenzisa ugesi wesigaba ezintathu, i-380V, i-50Hz.
Motor Imoto enkulu ifakwe ukulayishwa okushisayo kanye nesivinini se-zero isivikelo sokulwa nokubuyiselwa emuva.
⑧ Ukufezeka komsebenzi ngamunye wokulawulwa kwesibhakela kunochungechunge oluhambelana nokuphepha. Iphaneli ifakwe ukukhanya kwesikhombisi sephutha nenkinobho yokusetha kabusha ukuqedela umsebenzi wokusetha kabusha ngemuva kokuqinisekiswa kwephutha.
5.3 Imodi yokusebenza
Cindezela ukusetha i-inching, izindlela ezi-single, eziqhubekayo zokusebenza ezintathu. Imodi yokusebenza ikhethwa yiswishi futhi ilawulwa maphakathi yinkinobho.
Izinyathelo zokuphepha
Stop Inkinobho yokumisa okuphuthumayo: cindezela inkinobho "yokumisa okuphuthumayo" uma kwenzeka ukusebenza okungavamile komshini. Umshini unezinkinobho ezintathu zokuma okuphuthumayo.
Omunye kuphaneli yokulawula ukusebenza, eyodwa kukholamu, eyodwa etafuleni lokusebenza ngezandla ezimbili; Cindezela noma yiziphi izinkinobho zokuma okuphuthumayo bese umshini uzoma ngokushesha. Ukuma kwenkinobho yokumisa okuphuthumayo kukholamu kungamamitha ayi-1.2 ukusuka phansi, okuhlangabezana nezidingo ze-ergonomics；
Inkinobho yokusebenza kwezandla ezimbili: umkhawulo wesikhathi sokuvumelanisa owehlisela phansi ngu-0.2-0.5s;
Protection Ukuvikelwa kokugcwala ngokweqile: i-slide block ifakwe ngohlelo lokuvikelwa kokugcwala ngokweqile ukuze kuqinisekiswe ukuthi umshini ngeke ulimaze umshini futhi ufe ngenxa yokugcwala ngokweqile.
Ukugcwala ngokweqile ngemuva kwesilayida esihlala endaweni ephansi efile, kungasebenzisa kuphela i-inching, ukubuyisela emuva endaweni ephezulu efile yokulungiswa nokucindezelwa, ukusebenza.
6. Ukucushwa kwemishini
6.1 Ingxenye eyinhloko yokwakhiwa
|
Inombolo yomkhiqizo |
Ingxenye Igama |
imodeli |
Izinto zokwakha, izindlela zokwelashwa |
|
1 |
Uhlaka lomshini |
Ucezu oluyisisekelo |
Izinto zokwakha Q235B |
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2 |
Ibhentshi lomsebenzi |
Ucezu oluyisisekelo |
Izinto zokwakha Q235B |
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3 |
I-Crankshaft |
Ucezu oluyisisekelo |
Izinto zokwakha i-42CrMo, icishiwe futhi ithukuthele Hs42 ± 20 |
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4 |
isonto |
Ucezu oluyisisekelo |
Izinto zokwakha i-HT-250 |
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5 |
Isilayida |
Ucezu oluyisisekelo |
Izinto zokwakha i-HT-250 |
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6 |
Isilinda |
Ucezu oluyisisekelo |
Izinto zokwakha 45 |
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7 |
Igiya lesibungu |
Ucezu oluyisisekelo |
Izinto ZQSn10-1 Tin phosphor yethusi |
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8 |
Isibungu |
Ucezu oluyisisekelo |
Izinto zokwakha i-40Cr, zicinyiwe futhi zivuthwe i-Hs40 ± 20 |
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9 |
isixhumanisi |
Ucezu oluyisisekelo |
Izinto zokwelashwa QT-500 Blunting |
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10 |
Ikhanda lebhola leSawtooth |
Ucezu oluyisisekelo |
Izinto zokwakha i-40Cr, zicinyiwe futhi zivuthwe i-Hs40 ± 20 |
|
11 |
Umhlahlandlela wesilayida |
Ucezu oluyisisekelo |
Izinto zokwakha i-HT-250, ama-high frequency quenching hrc45 degrees ngaphezulu |
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12 |
Ithusi (umkhono wethusi) |
Ucezu oluyisisekelo |
Izinto ZQSn10-1 Tin phosphor yethusi |
Izakhi eziyinhloko ze-6.2 / umkhiqizo
|
Nunber |
Ingxenye Igama |
Umkhiqizi / umkhiqizo |
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1 |
Imoto enkulu |
Siemens |
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2 |
Isilayidi sokulungisa imoto |
ISANMEN |
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3 |
PLC |
I-Japan Omron |
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4 |
Isixhumi se-AC |
UFrance Schneider |
|
5 |
Ukudluliswa okuphakathi |
I-Japan Omron |
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6 |
Dry bamba ukubopha |
I-OMPI yase-Italy |
|
7 |
I-valve ye-solenoid ephindwe kabili |
I-USA ROSS |
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8 |
Edluliselwe Thermal, isixhumi asizayo |
UFrance Schneider |
|
9 |
inkinobho yokulawula |
UFrance Schneider |
|
10 |
Ukuhlunga umoya |
I-Japan SMC |
|
11 |
Mnumzane kawoyela |
I-Japan SMC |
|
12 |
Ingcindezi yokunciphisa i-valve |
I-Japan SMC |
|
13 |
Futha umfutholuketshezi okweqile |
EJapan, Showa |
|
14 |
Inkinobho yezandla ezimbili |
EJapan Fuji |
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15 |
Iphampu kawoyela kagesi |
I-Japan IHI |
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16 |
Ukuthwala okuyinhloko |
I-USA Timken / TWB |
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17 |
Unyawo lokudlidliza |
Hengrun |
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18 |
umshini womoya |
UFrance Schneider |
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19 |
Imvamisa isiguquli |
ZHENGXIAN |
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20 |
isikrini sokuthinta |
I-Kunlun Tongtai |
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21 |
Izimpawu |
I-Taiwan SOG |
|
22 |
Hlela kabusha ikhawunta |
I-Japan Omron |
|
23 |
Ukushintshwa kwesigaba esiningi |
I-Siemens, iJalimane |
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24 |
Idivayisi yokushaya umoya |
I-USA MAC |
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25 |
Isibani sikhanya ngokukhanyayo |
IPuju LED |
|
26 |
Isixhumi esibonakalayo sokutholwa okungalungile sigodliwe |
Ukwenza izintambo nge-PLC |
|
27 |
Idivayisi yokuvikela isithombe |
ULAWULO |
Izesekeli ze-6.3, uhlu lwamathuluzi akhethekile
|
Inombolo |
igama lento |
Uhlobo lwezimpahla |
Ubuningi |
Ongakukhetha / okujwayelekile |
|
1 |
Amathuluzi wokulungisa kanye nebhokisi lamathuluzi |
izesekeli |
1 isethi |
okujwayelekile |
6.4 Uhlu lwemishini ekhethekile (yezinketho)
|
Inombolo |
igama |
Umkhiqizo |
Ongakukhetha / okujwayelekile |
|
1 |
2-isiteshi tonnage |
EJapan Rikenji |
Ongakukhetha |
|
2 |
Idivayisi yokuthola engalungile |
EJapan Rikenji |
Ongakukhetha |
|
3 |
Idivayisi yokuthola iphoyinti efile ezansi |
EJapan Rikenji |
Ongakukhetha |
|
4 |
Rapid isikhunta ekushintsheni idivayisi |
I-Taiwan Fuwei |
Ongakukhetha |
|
5 |
Umshini we-feeder |
I-Taiwan TUOCHENG |
Ongakukhetha |
|
6 |
I-die pad (isiguqo somoya) |
uzenzele |
Ongakukhetha |
|
7 |
Iqembu lokuphakela |
uzenzele |
Ongakukhetha |